The Alfa Laval Integrity Test is a quick
and easy way to identify
leakage in gasketed and tubular
heat exchangers.
Depending on your application,
the integrity test can be performed
once or twice a year to prevent
future incidents.
The test uses hydrogen gas to instantly
detect and report
even the smallest leaks in the plates
or gaskets,
caused by operational error
or long-term operation.
Let’s look at the test procedure.
The Alfa Laval service team sets up
the testing equipment at your site.
With no need to open or disassemble
the heat exchanger,
downtime is kept to a minimum.
By cleaning your unit and making other
preparations in advance,
you enable quick and efficient
testing at your site.
Next, the service engineers connect the integrity
test to the heat exchanger.
The engineers also inspect the connections
to establish reliable testing conditions.
Before running the test,
the device is calibrated.
Testing starts at a gas pressure of one bar.
The following procedure is fully automated
to guarantee accurate results.
Gas detection sensor helps in
locating external gasket leaks.
The test is then repeated at three
and five bars pressure.
The resulting reports illustrate the condition
of the plates and gaskets,
with Alfa Laval service recommendations
only when needed.
The reports are suitable for meeting your
compliance and audit requirements.
Alfa Laval Integrity Test gives you the control
you need to keep your heat exchanger running
reinforcing product safety and uptime
throughout your process.