[Music]
here you see an example of a valve
matrix with five tanks there are three
cone form tanks with products supplied
from two sources and there are two flat
bottom tanks with products supplied from
a single source there are three
destinations including one common CIP
return line destinations could be
fillers pasteurizes or blend systems all
five tanks share a common CIP supply
line the product supply line is equipped
with CIP return valves and the product
destination lines are supplied with CIP
forward valves
the matrix can be designed with the
exact number of lines and rows to match
the specific requirements of the process
multiple products from various sources
for instance can run to multiple
destinations while other lines and tanks
are being cleaned to optimize the valve
matrix design it is important to
consider factors such as these
complexity of flow management product
viscosity type of process product and
CIP sequences that are run placement of
the pump before or after the valve
matrix in this case the common CIP
supply and return line for the tanks is
an obvious limitation for the entire
configuration as an option an extra tank
CIP supply and return line can be added
to the matrix to increase overall
flexibility and efficiency alternatively
the use of a more efficient tank
cleaning device can shorten the tank CIP
cycle providing more uptime without
requiring modifications to the current
matrix layout upgrading the tank
cleaning device often results in a very
low CIP return volume which can become a
challenge cleaning the valve matrix one
solution is looping the supply CIP line
to the return line as seen at the two
flat bottom tanks this will ensure CIP
returned volume and pressure in the
valve matrix while cleaning mix proof
valves in the matrix seat lift and seat
push operations are often performed to
maintain constant CIP pressure and flow
these operations should be performed
sequentially one valve at a time or in
groups depending on the capacity of the
CIP system it may seem unnecessary to
equip the flat bottom tanks with both
mix proof tank Inlet and outlet valves
in this case the valves enable the tanks
to be used as buffer tanks filling and
discharging them at the same time the
design of the unique mix proof
horizontal tank valve used here makes it
possible to clean the product source and
discharge lines
all the way up to the tank wall while
there is product in the tank without
posing the risk of CIP fluid entering
the tank processes in the sanitary
industry are becoming increasingly
complex some of the challenges facing
the industry include higher production
volumes increased efficiency and
reductions in water and energy use that
is why it is essential to optimize flow
management throughout the production
facility without compromising plant
safety product quality or hygiene
arranging alfa laval unique mix proof
valves in a valve matrix helps overcome
these challenges this provides quick
efficient and hygienic management of
multiple fluids including CIP the result
is more uptime flexibility and process
efficiency throughout the plant Alfa
Laval is one of the world's most
reputable brand names in a specialized
field of sanitary process engineering we
are specialists in providing valve
matrix fabrications customized to meet
specific individual requirements our
expertise helps ensure the most
efficient flow management for your plant
using the minimal number of components
we also address and resolve key issues
such as thermal cycling cleanability
drain ability and flow control plus an
Alfa Laval valve matrix can be supplied
pre-assemble pre tested and fully wired
and can come with all pneumatic tubing
junction boxes and control panels pre
connected this cuts installation time so
that complex installations can go online
quickly this ensures maximum uptime
speeding the customer's time to market
and ensuring quick return on investment
[Music]
you