[Music]
welcome to one of our alfa laval
360 degrees service and maintenance
videos with alfa laval service you
maximize the reliability and uptime of
your equipment in this video we will
focus on how to replace a service kit in
an alfa laval agitator with s2 seal
using genuine alfa laval spare parts
whenever possible d mount the agitator
from the tank before dismantling any
parts how to replace a service kit in an
agitator with s2 seal
start by removing the guards from the
lantern
then move the oil trap ring and the
o-rings
you
next remove the prevent valve
mount the retainer bolt in the whole of
the prevent valve to lock the shaft into
place turn the shaft until the holes
align then insert the retainer bolt into
the holes and tighten the bolt with your
hand
remove the shaft bolt
you
then remove the coupling
dismantle the shaft by mounting the
extractor bolt to
you
keep turning the extractor bolt until
the shaft is forced from the bearing
frame
you
carefully remove the shaft and the
rotary seal pods
remove the rotary seal part from the
shaft
then remove the stationery seal part and
the o-ring from the mounting flange
you
remove the screws and then remove the
retainer ring
you
lastly remove the spring and the
stationary drive ring
clean the seal surfaces using alcohol to
make sure that they are completely clean
prior to seal replacement
you
place the rotary seal part into the
counter ring without the o-ring to check
if the height of the pins is correct
make sure that the seal part does not
Rock more than shown here
remove the rotary seal part mount the
o-ring on the rotary seal part
lubricate the o-ring with water to make
it slide easily into place
gently press the rotary seal part into
place
now place the stationary drive ring in
the flange
place the spring ring in the flange
mount the retainer ring to the flange
you
check the tension of the spring ring
now place the o-ring on the stationary
seal part lubricate with water then
place the stationary seal part on the
flange check that the taps of the drive
ring are properly positioned
gently press the stationery seal part
into place in the flange
carefully mount the shaft and the rotary
seal part into the stationary seal part
place the o-ring for the oil trap ring
on the shaft place the oil trap ring on
the shaft place the last Oh ring on the
shaft
gently place the shaft into the bearing
frame be aware that the pin of the
bearing frame has to fit into the keyway
on the shaft
you
next Mount the couplings on the pins
you
mount the shaft bolt tighten the shaft
bolt while checking that the seal and
the o-ring slide properly into position
for the correct torque values please
refer to the instruction manual
place the o-rings and the oil trap ring
into their final positions
you
remove the retainer bolt from the
bearing frame
mount the prevent valve
you
finally remount the guards on the
lantern
you
to maintain the Alfa Laval agitator as
shown these tools are required
always remember to read the instruction
manual thoroughly to make sure that you
cover all of the maintenance steps this
video only shows you some of the steps
thank you for watching
[Music]