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welcome to one of our alfa laval
360 degrees service and maintenance
videos with alfa laval service you
maximize the reliability and uptime of
your equipment in this video we will
show you how to replace a service kit in
an alfa laval agitator with d seal using
genuine alfa laval spare parts whenever
possible d mount the agitator from the
tank before dismantling any parts how to
replace a service kit in an agitator
with d seal start by removing the flush
connections
then remove the guards from the lantern
move the oil trap and the o-rings
along the shaft
you
loosen the pointed screw on the seal
housing
move the rotary seal housing and the
rotary seal part carefully along the
shaft next remove the prevent valve
mount the retainer bolt in the whole of
the prevent valve to lock the shaft into
place turn the shaft until the holes
align then insert the retainer bolt into
the holes and tighten the bolt with your
hand
remove the shaft bolt
you
remove the coupling
dismantle the shaft by mounting the
extractor bolt to
keep turning the extractor bolt until
the shaft is forced from the bearing
frame
you
carefully remove the shaft and the
rotary seal parts avoiding contact
ensure that the rotary seal housing and
the rotary seal part do not fall when
removing the shaft
remove the seals within our rings
you
next remove the inner Oh ring
you
mark the position on the agitator flange
remove the flange
remove the station reseal housing
next remove the nuts that secure the
station reseal housing
remove the station reseal housing and
then remove the station reseal part
next remove the o-ring springs drive
rings and retainer ring
you
clean the seal surfaces using alcohol to
make sure that they are completely clean
prior to seal replacement
you
place the rotary seal part into the
counter ring without the o-ring to check
that the height of the pins is correct
make sure that the seal part does not
Rock more than shown here
mount the o-ring on the rotary seal part
lubricate with water
mount the rotary seal part on the shaft
you
now place the rotary seal part into the
rotary seal housing ring without the
o-ring to check that the height of the
pins is correct make sure that the seal
part does not rock more than shown here
mount the o-ring on the rotary seal part
lubricate with water to slide it easily
into place
place the rotary seal part into the seal
housing gently press the seal part into
place
replace the inner ring of the rotary
seal housing
replace the o-ring Springs Drive rings
and retainer ring in the stationary seal
housing
you
then remount the seal housing
you
check the tension of the springs
you
mount the o-rings on the station reseal
lubricate with water
you
place the stationery seal parts in the
flange check that the taps of the drive
ring are properly positioned
gently press the stationery seal parts
into place
you
mount the agitator flange
you
gently place the shaft into the flange
you
gently place the rotary seal housing
onto the shaft
now mount the o-ring and the oil trap
onto the shaft
you
continue to position the shaft on the
bearing frame turn the shaft until the
pin in the bearing frame and the keyway
on the shaft fit together
mount the couplings on the pins
you
then mount the shaft bolt
tighten the shaft bolt with the correct
torque as indicated in the instruction
manual
you
adjust the placement of the seal housing
according to the instruction manual
ensure that the clearance between the
rotary seal housing and stationary seal
housing is in accordance to the
guidelines in the manual
tighten the pointed screw
now place the oil trap ring and the
o-rings into their final positions
you
mount the flush connections with a
threaded gasket
you
remove the retainer bolt from the
bearing frame
mount the prevent valve
you
finally remount the guards on the
lantern
you
to maintain the Alfa Laval agitator as
shown these tools are required
always remember to read the instruction
manual thoroughly to make sure that you
cover all of the maintenance steps this
video only shows you some of the steps
thank you for watching
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